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021174-000 Datasheet

Download or read online Tyco Electronics 021174-000 Cable Accessories Solder Sleeve Shield Terminator Polyvinylidene Fluoride Transparent Blue pdf datasheet.
Also see for 021174-000: Datasheet #1 (1 page)  •  Datasheet #2 (1 page)  •  Datasheet #4 (1 page)

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Wire and Cable, Harnessing and
Protection Products
Table of Contents
Tyco Electronics Embraces the Most Valued Brand Names Worldwide ……………………………ii
About Raychem Wire and Cable, Harnessing and Heat-Shrinkable Products ………………………iii
How to Use this Catalog ……………………………………………………………………………iv
Application Overview
Seal It ………………………………………………………………………………………………1-1
Connect It …………………………………………………………………………………………1-2
Insulate It …………………………………………………………………………………………1-3
Protect It …………………………………………………………………………………………1-4
Wire It………………………………………………………………………………………………1-5
Hold It ……………………………………………………………………………………………1-6
Join It ………………………………………………………………………………………………1-7
Beautify It …………………………………………………………………………………………1-8
Reduce It …………………………………………………………………………………………1-9
Repair It …………………………………………………………………………………………1-10
Flex It ……………………………………………………………………………………………1-11
All of It ……………………………………………………………………………………………1-12
Application Guide ………………………………………………………………………………1-13
Electrical Interconnection System Design
Harness Design …………………………………………………………………………………2-2
Protection of Harness Components ……………………………………………………………2-5
HarnWare Harness Design Software …………………………………………………………2-6
Integrated Military Harness Systems for
Defense and Allied Industries …………………………………………………………………2-15
Product Sections
Heat-Shrinkable Tubing ……………………………………………………………………………3
Molded Parts ………………………………………………………………………………………4
Adhesives ……………………………………………………………………………………………5
Adapters ……………………………………………………………………………………………6
Assemblies …………………………………………………………………………………………7
Electrical Interconnect Products …………………………………………………………………8
Wire and Cable ……………………………………………………………………………………9
Application Equipment……………………………………………………………………………10
Supporting Information
Equivalents and Conversions …………………………………………………………11-2, 11-3
Temperature Conversion ………………………………………………………………11-4, 11-5
Glossary ………………………………………………………………………………11-6 to 11-18
Part Index ……………………………………………………………………………11-19 to 11-21
Catalog 1654025
Dimensions are in millimeters
Revised 12-03
and inches unless otherwise
specified. Values in brackets
www.tycoelectronics.com
are U.S. equivalents.
Dimensions are shown for
USA: 1-800-522-6752
reference purposes only.
Canada: 1-905-470-4425
Specifications subject
Mexico: 01-800-733-8926
to change.
C. America: 52-55-5-729-0425
i
South America: 55-11-3611-1514
Japan: 81-44-900-5102
Singapore: 65-4866-151
UK: 44-1793-528171
Specifications of Tyco Electronics 021174-000
ID_COMPONENTS:
65836
Series:
*
Type:
Solder Sleeve Shield Terminator
Other Names:
7-1190164-4, SO63-2-55-22-90

Summary of Contents

Page 1

... Protection Products Table of Contents Tyco Electronics Embraces the Most Valued Brand Names Worldwide ii About Raychem Wire and Cable, Harnessing and Heat-Shrinkable Products iii How to Use this Catalog … ...

Page 2

... As a truly global player, Tyco Electronics Corporation has facilities located throughout the world serving customers in a wide range of applications. Tyco Electronics the largest unit of Tyco International Ltd. was established in September 1999 when Tyco acquired ...

Page 3

... Values in brackets www.tycoelectronics.com www.tycoelectronics.com www.tycoelectronics.com are U.S. equivalents. are U.S. equivalents. are U.S. equivalents. Tyco Electronics, for its Raychem products, pioneered the application of radiation crosslinking and the development of heat-shrinkable polymer tubing. airframe wire, low fire hazard wire, high-perfor- mance automotive and commercial wire, and NASA-spec and other space-application types ...

Page 4

Wire and Cable, Harnessing and Protection Products How To Use This Catalog This catalog has four main Application Overview sections: (Section 1) presents gener- al design ideas based on typical uses for Raychem- Application Overview brand wire and cable, heat- ...

Page 5

Applications Seal ...

Page 6

Applications Connect ...

Page 7

Applications Insulate ...

Page 8

Applications Protect ...

Page 9

Applications Wire ...

Page 12

Applications Beautify ...

Page 13

... USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 1 I Tyco Electronics can reliably produce primary Raychem wire insulations as thin as 4 mils. Our design software optimizes component placement and shielding to produce small, lightweight custom multicore cables. These ...

Page 17

... Whatever your design challenge, take advantage of the Tyco Electronics experience to help you find the right solution. Tyco Electronics has led the way in creating and supplying high quality, technologically advanced products for use in a broad range of industrial and commercial applications. ...

Page 18

Applications Engineering Notes 1-14 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject Mexico: 01-800-733-8926 to ...

Page 19

... Note: Users should independently evaluate the suitability of the product for their application. Before ordering, check with Tyco Electronics for most current data. Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www ...

Page 20

... EMI-radiated fields, or fluids. Tyco Electronics is the established leader in auto- motive, aerospace, marine, mass transit, industrial, and military harnessing. Call us for ideas on protecting your harnesswhether its a ...

Page 21

Electrical Interconnection System Design Harness Design This section provides information about the basic components in a harness design, the factors to consider in designing a harness, and the Tyco Electronics HarnWare Harness Design CAD software. With this informa- tion and ...

Page 22

... Electrical Interconnection System Design Harness Design Harness Design Checklist Connectors Geometry Environment Circuit Tyco Electronics Identification products information available at www.tycoelectronics.com Protection ences and more must be considered when choosing Once the connectors and the termination protection wires have been specified, method. the method of protection Shielding and Shield must be considered ...

Page 23

Electrical Interconnection System Design Protection of Harness Components A salt deposit can be seen beneath the end of this 18-AWG, 19-strand wire. The other end of the wire has been immersed in salt water for 24 hours. Harness components are ...

Page 24

... Electrical Interconnection System Design HarnWare Harness Design Software HarnWare Design Software HarnWare software is used is Tyco Electronics harness interactively by harness design CAD software. design engineers. The Originally developed for choices and calculations use by our own harness made by the system can designers it is now offered ...

Page 25

Electrical Interconnection System Design HarnWare Harness Design Software System Building Blocks Some key features of HarnWare software are: I Runs under Microsoft Windows on affordable PCs. I The user interface is similar to that of common- ly used software such ...

Page 26

Electrical Interconnection System Design HarnWare Harness Design Software Wire Selection The wire most suited to the particular environment and service conditions is select- ed using design rules encoded in the HarnWare software and database. If the wire selected is a ...

Page 27

Electrical Interconnection System Design HarnWare Harness Design Software Wire Selection From-To connector refer- ences are specified to form a point-to-point wiring list. Wiring schematics can be generated automatically from the information includ the wire list. These schematic diagrams ...

Page 28

... Among the parts that HarnWare software helps to select are: I Adapters I Braid I Connectors I Databus couplers, etc. I Feedthroughs I Heat-shrinkable tubing I Marker sleeves I Molded parts I Adhesives I Solder sleeves I Wire Tyco Electronics Identification product information available at www.tycoelectronics.com South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 ...

Page 29

Electrical Interconnection System Design HarnWare Harness Design Software ITEM DESCRIPTION 1 Wire 2 Wire 3 Filler 4 Filler 5 Braid 6 Braid 7 Braid 8 Tubing 9 Tubing 10 Tubing 11 Tubing 12 Tubing 13 Tubing 14 Tubing 15 Tubing ...

Page 30

... Raychem products. The help system is context sensitive and extensively cross-referenced using hyperlinks including links to the on-board manual or the Tyco Electronics website. I User parts library for non-standard parts. A database to allow identifi- cation and retrieval of regularly used parts. ...

Page 31

... Mexico: 01-800-733-8926 to change. C. America: 52-55-5-729-0425 2 HarnWare Software Document Set The following partial set of drawings and associated documents is a simple example of what can be produced using HarnWare software. Tyco Electronics Identification product information available at www.tycoelectronics.com 2-13 South America: 55-11-3611-1514 Japan: 81-44-900-5102 Singapore: 65-4866-151 UK: 44-1793-528171 ...

Page 32

Electrical Interconnection System Design HarnWare Harness Design Software General Assembly, Wiring SERVICE DRAWING NO./RAYCHEM DRAWING NO. SECURITY CLASSIFICATION Schematic, Parts List, USED ON Labor Estimate, Marker Sleeve and Codes of Practice Pages Q.C. APP'D TECH APP'D PRODAPP'D CERTIFIED CHECKED DRAWN ...

Page 33

... Backshell adapter 4. Molded part 5. Adhesive 6. Cable jacket 7. Marker sleeve Tyco Electronics Identification products information available at www.tycoelectronics.com Tyco Electronics Sealant product information available at www.tycoelectronics.com Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. Assembled military harness. ...

Page 34

... Harnessing Systems and Their Components Wire Tubing Molded part Adhesive Cable jacket Marker sleeve Tyco Electronics Identification products information available at www.tycoelectronics.com. Selection Process Selecting the components for a harnessing system is a four-step process: Step 1: system appropriate for the operating conditions and environment to which the harness will be exposed ...

Page 35

Electrical Interconnection System Design Integrated Military Harness Systems for Defense and Allied Industries Table 2. Material System Selection Operating temperature -20°C to 60°C [-4°F to 140°F] Environmentally sealable Lightweight Physical characteristics Small diameter Flexible Flame-retardant ...

Page 36

... Electronics Identification products information available at www.tycoelectronics.com. 2005 Material System Selection Operating temperature Physical characteristics Flammability Fluid resistance Typical applications Adhesive Selection Under Development - contact Tyco Electronics for additional information 2-18 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. ...

Page 37

Electrical Interconnection System Design Integrated Military Harness Systems for Defense and Allied Industries Step 2. Select the Adhesive Two types of adhesives are System. used to bond heat-shrink- able boots and transitions to tubing or wire jacketing: I Thermosets, which ...

Page 38

... Electrical Interconnection System Design Integrated Military Harness Systems for Defense and Allied Industries Step 3. Determine the Tyco Electronics offer several methods and Level of EMI Shielding technologies for controlling Required. electromagnetic interfer- ence (EMI) and noise in cable harnesses. Developed in response to well-estab- lished threats in military and ...

Page 39

Electrical Interconnection System Design Integrated Military Harness Systems for Defense and Allied Industries Connector Accessories Connector accessories, such as Raychem adapters, are available in many styles and therefore their perform- ance varies with construc- tion. For a level of consis- ...

Page 40

Electrical Interconnection System Design Integrated Military Harness Systems for Defense and Allied Industries Safety Margins As with all designs EMI sys- tem design should not be performed to the limit of performance safety margin should always be incorpo- rated when ...

Page 41

... It should be noted that the performance speci- fied at 30MHz in Table 6 for different cable types is the maximum that is allowed using Tyco Electronics standard Q.C. values. Actual performance may 20dB better. Table 6 - Cable Performances Single optimized braid Double optimized braid ...

Page 42

Electrical Interconnection System Design Integrated Military Harness Systems for Defense and Allied Industries Complete Harness When considering the com- plete harness the coupling calculations are relatively simple. In general terms they are the addition of all the individual leakages within ...

Page 43

... Outside 30 MHz, the lengths that can be used will vary. For specific harness design outside 30 MHz, please consult Tyco Electronics. 2.Tinel-Lock use at shielding levels of 6080 dB depends on the adapter entry, cable braid size, and design. For further details, contact Tyco Electronics. 3.Connectors commonly used but not mentioned in the table may not have a stated shielding performance in their specification. Contact the manufacturer for guidance ...

Page 44

Electrical Interconnection System Design Engineering Notes 2-26 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. Dimensions are shown for USA: 1-800-522-6752 reference purposes only. Canada: 1-905-470-4425 Specifications subject ...

Page 45

... HRSR RHW Note: Users should independently evaluate the suitability of the RMW product for their application. Before ordering, check with SST/SST-FR Tyco Electronics for most current data. Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. ...

Page 46

Heat-Shrinkable Tubing Table of Contents Special Purpose Tubing DR-25 ES Caps HCTE HFT5000 MicroFit MT1000 MT2000 MT3000 MT5000 NT NT-MIL NTFR PD Caps RayBlock 85 RayBlock 105 Rayflex Rayflex PETM Rayrim RNF-150 RT-375 RT555 RW-175 SFR SRFR TFE and TFE-R ...

Page 47

... Heat-Shrinkable Tubing Overview Tyco Electronics Raychem heated during installation, brand of tubing was devel- our tubings shrink to oped when our scientists conform to virtually any pioneered the application shape. They provide of radiation crosslinking dependable insulation, and the development of mechanical protection, heat-shrinkable polymer and strain relief, as well products ...

Page 48

Heat-Shrinkable Tubing Tubing Selection Guide Single Wall Very flexible Flexible Semirigid Dual wall Semiflexible [adhesive-and encapsulant-lined] Flexible Semirigid Heavy Duty Special Elastomers Purpose Fluoropolymers Medical-grade MicroFit Caps Conduit Kits Low Toxicity Edging Matl Fiber & Fabric Braids For specific MIL-Spec ...

Page 49

Heat-Shrinkable Tubing Tubing Selection Guide 1 3/64" to 4" 3/64" to 1" 3/64" to 2" 1 3/64" ...

Page 50

Heat-Shrinkable Tubing Specification Cross-Reference Guide Product UL Type File ATUM E85381 BSTS BSTS-FR CGPE-105 CGPT E35586 CRN Type 1 (colors) E35586 CRN Type 2 (clear) DCPT E35586 DR-25 DWP-125 E35586 ES1000 E85381 ES2000 E85381 ES Caps E85381 FL2500 HCTE HF ...

Page 51

Single Wall Tubing CGPE-105 Brightly Colored, Shiny, Non-Flame-Retardant Polyolefin Tubing Product Facts I Bright, shiny surface; clear version offers exceptional clarity I Can be easily hot-stamped I Economical, yet offers the improved performance of a crosslinked material I Conforms to ...

Page 52

Single Wall Tubing CGPE-105 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description 3-8 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 53

Single Wall Tubing CGPT General Purpose, Flame- Retardant Polyolefin Tubing Product Facts I 2:1 and 3:1 shrink ratio I Very good chemical and solvent resistance I Flexible I Excellent physical and electrical performance Applications CGPT is a tough, flexible, general ...

Page 54

Single Wall Tubing CGPT Product Dimensions 2:1 3:1 Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Available in the convenient RaySpool packaging/dispensing system for sizes: 3-10 Catalog 1654025 Dimensions are in millimeters Revised 12-04 ...

Page 55

Single Wall Tubing CRN Semirigid, Flame-Retardant, Polyolefin Tubing Product Facts I 2:1 shrink ratio I High abrasion resistance I Transfer of flex stress away from typically weak points such as solder and crimp joints, helping ensure a reliable connection I ...

Page 56

Single Wall Tubing CRN Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Europe only. For supply to MIL, Def Stan and BS add -MS, -DS ...

Page 57

Single Wall Tubing DCPT Flexible, Flame-Retardant, Dual-Color, Polyolefin Tubing Product Facts I 2:1 and 3:1 shrink ratio I Dual colors (yellow/green) for instant identification I Co-extrusion of tubing colors, giving color permanence superior to that of conventional ink marking I ...

Page 58

Single Wall Tubing DCPT Product Dimensions 2:1 3:1 (Europe only) Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Europe only. For supply to Def Stan and BS ...

Page 59

Single Wall Tubing LSTT Low-Shrink-Temperature, Non-Flame-Retardant, Heat-Shrinkable, Polyolefin tubing Product Facts I 2:1 shrink ratio I Rapid recovery at low temperatures I Can be used with temperature-sensitive materials I Flexible I Not flame-retardant I Excellent physical and electrical performance Applications ...

Page 60

Single Wall Tubing LSTT Product Dimensions Wall thickness will be les if tubing recovery is restricted during shrinkage. Available in black only. Ordering Information Color Size selection Standard packaging On plastic spools Ordering description Specify product name, size and color ...

Page 61

Single Wall Tubing RNF-100 Flexible, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts I 2:1 shrink ratio I Superior abrasion and solvent resistance when compared with that of many flexible, general purpose polyolefin tubings I Excellent physical, chemical, and electrical properties ...

Page 62

Single Wall Tubing RNF-100 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Specify product name, size and color (for example, RNF-100 1/4-0 [Europe] Europe only. ...

Page 63

Single Wall Tubing RNF-3000 Flexible, High-Shrink-Ratio, Flame-Retardant, General Purpose, Polyolefin Tubing Product Facts I 3:1 shrink ratio easily accommodates awkward, irregular shapes I Few sizes cover a wide range of diameters, allowing reduced inventory I Excellent physical, chemical, and electrical ...

Page 64

Single Wall Tubing RNF-3000 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Black is the only standard color in the Americas. All other colors are ...

Page 65

Single Wall Tubing RP-4800 High-Shrink-Ratio, Flame-Retardant, Polyolefin Tubing Product Facts I 4:1 shrink ratio I Conforms well to highly variable substrate dimensions I Has excellent physical, chemical, and electrical properties that meet or exceed industrial and military standards I Shows ...

Page 66

Single Wall Tubing RP-4800 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description Europe only. For supply to MIL, Def Stan and BS add -MS, -DS ...

Page 67

Single Wall Tubing RT-3 Semirigid, Flame- Retardant, Polyolefin Tubing Product Facts I 2.5:1 shrink ratio I Tightly controlled expanded diameters I High abrasion resistance I Semirigidity that transfers flex stress away from typically weak points such as solder and crimp ...

Page 68

Single Wall Tubing RT-3 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description 3-24 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 69

Single Wall Tubing TUGA-GP Brightly Colored, Shiny, Non-Flame-Retardant, Polyolefin Tubing Product Facts I 2:1 Shrink ratio I Can be easily hot-stamped I Bright, shiny surface; clear version offers exceptional clarity I Semiflexible, non-flame- retardant, halogen free I Conforms to substrates ...

Page 70

Single Wall Tubing TUGA-GP Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description 3-26 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 71

Single Wall Tubing Versafit Highly Flame-Retardant, Very Flexible, Low-Shrink- Temperature, Polyolefin Tubing Product Facts I 2:1 shrink ratio I Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components I Very flexible; doesnt easily wrinkle when ...

Page 72

Single Wall Tubing Versafit Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Nonstandard size; available by special order only. Ordering Information Color Size selection Standard packaging Ordering description Available in the convenient RaySpool packaging/dispensing ...

Page 73

Single Wall Tubing Versafit V2 Highly Flame-Retardant, Very Flexible, Low-Shrink- Temperature, Polyolefin Tubing Product Facts I 2:1 shrink ratio I Low shrink temperature reduces installation time and the risk of damage to temperature-sensitive components I Very flexible; doesnt easily wrinkle ...

Page 74

Single Wall Tubing Versafit V2 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Ordering description 3-30 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless ...

Page 75

Single Wall Tubing Versafit V4 Very-Thin-Wall, Very Flexible, Highly Flame-Retardant, Polyolefin Tubing Product Facts I 2:1 shrink ratio I Very thin wall provides space savings and rapid shrinking I Low shrink temperature further reduces installation time and risk of damage ...

Page 76

Single Wall Tubing Versafit V4 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Color Size selection Standard packaging Marking Ordering description 3-32 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches ...

Page 77

Dual Wall Tubing (Adhesive & Encapsulant-Lined) ATUM High-Shrink-Ratio, Adhesive-Lined Polyolefin Tubing Product Facts I 3:1 and 4:1 shrink ratios allow for connector-to-cable sealing I Tubing environmentally seals and protects components and interconnections I Medium wall provides increased mechanical protection I ...

Page 78

Dual Wall Tubing (Adhesive & Encapsulant-Lined) ATUM Product Dimensions 3:1 4:1 Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe Only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS ...

Page 79

Dual Wall Tubing (Adhesive & Encapsulant-Lined) DWP-125 Flexible, High-Shrink- Ratio, Adhesive-Lined, Polyolefin Tubing Product Facts I 3:1 shrink ratio allows for insulation and sealing of irregular shapes I Medium wall provides increased mechanical protection while maintaining flexibility when installed I ...

Page 80

Dual Wall Tubing (Adhesive & Encapsulant-Lined) DWP-125 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-36 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets ...

Page 81

Dual Wall Tubing (Adhesive & Encapsulant-Lined) ES1000 Clear, High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Tubing Product Facts I 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters I Mechanically tough tubing provides strain relief ...

Page 82

Dual Wall Tubing (Adhesive & Encapsulant-Lined) ES1000 Product Dimensions ES1000-No.1 ES1000-No.2 ES1000-No.3 ES1000-No.4 Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-38 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 83

Dual Wall Tubing (Adhesive & Encapsulant-Lined) ES2000 Flame-Retardant, High- Shrink-Ratio, Adhesive- Lined Semirigid Polyolefin Tubing Product Facts I 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters I Flame-retardant and mechanically tough, ...

Page 84

Dual Wall Tubing (Adhesive & Encapsulant-Lined) ES2000 Product Dimensions ES2000-No.1 ES2000-No.2 ES2000-No.3 ES2000-No.4 Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-40 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 85

Dual Wall Tubing (Adhesive & Encapsulant-Lined) FL2500 Fully Flame-Retardant, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing Product Facts I 4:1 shrink ratio allows a few sizes to cover a wide range of wire terminations and components I Flame-retardant tubing jacket and adhesive provide ...

Page 86

Dual Wall Tubing (Adhesive & Encapsulant-Lined) FL2500 Product Dimensions FL2500-No. 1 FL2500-No. 2 FL2500-No. 3 FL2500-No. 4 Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-42 Catalog 1654025 Dimensions are in millimeters Revised 12-04 ...

Page 87

Dual Wall Tubing (Adhesive & Encapsulant-Lined) HTAT Semiflexible, Dual Wall, Moisture-Resistant, Heat-Shrinkable Tubing Product Facts I 4:1 shrink ratio I Environmental sealing I High-strength bonding I Ideal connector sealing covering large diameter differences Applications Designed to provide environmental sealing for ...

Page 88

Dual Wall Tubing (Adhesive & Encapsulant-Lined) HTAT Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-44 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets ...

Page 89

Dual Wall Tubing (Adhesive & Encapsulant-Lined) RPPM Flexible, Dual Wall, Moisture Proof, Heat-Shrinkable Tubing Product Facts I Environmental sealing I Excellent mechanical strength I Abrasion resistance I 4:1 shrink ratio Applications RPPM is a flexible, heat- shrinkable, dual wall tubing ...

Page 90

Dual Wall Tubing (Adhesive & Encapsulant-Lined) RPPM Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-46 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets ...

Page 91

Dual Wall Tubing (Adhesive & Encapsulant-Lined) SCL Semirigid, Encapsulant-Lined, Polyolefin Tubing Product Facts I 3:1 shrink ratio I Splash-resistant, moisture- resistant covering; not intended for use where immersion in fluids is required I Rugged protection against abrasion, vibration, and flexing ...

Page 92

Dual Wall Tubing (Adhesive & Encapsulant-Lined) SCL Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering ...

Page 93

Dual Wall Tubing (Adhesive & Encapsulant-Lined) SCT Flame-Retardant, Adhesive-Lined, Semirigid Polyolefin Tubing (Extended Temperature Range) Product Facts I 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters I Flame-retardant and mechanically tough, ...

Page 94

Dual Wall Tubing (Adhesive & Encapsulant-Lined) SCT Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-50 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets ...

Page 95

Dual Wall Tubing (Adhesive & Encapsulant-Lined) TAT-125 Adhesive-Lined, Flexible, Polyolefin Tubing Product Facts I 2:1 shrink ratio I Thin adhesive lining that bonds to outer tubing and surface below, forming a positive environmental seal I Flexibility of both tubing and ...

Page 96

Dual Wall Tubing (Adhesive & Encapsulant-Lined) TAT-125 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-52 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets ...

Page 97

Heavy-Duty Tubing BSTS/BSTS-FR General Purpose, Heat-Shrinkable Tubing Product Facts I Excellent thick-wall insulation and abrasion protection I No adhesive can be removed easily I Expansion ratios as high as 3:1 I Availability in flame- retardant material with FR callout ...

Page 98

Heavy-Duty Tubing BSTS/BSTS-FR Product Dimensions M Medium wall tubing. Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Part Numbering System BSTS - Example: BSTS-11MX4/NM ...

Page 99

Heavy-Duty Tubing HF High-Flex, Heavy-Wall, Heat-Shrinkable Tubing Product Facts I Offers high flexibility I Provides excellent insulation and abrasion-protection, per U.S. Mine Safety and Health Administration (MSHA) regulations I Flame-retardant I HF has the following agency approvals: - ABS (American ...

Page 100

Heavy-Duty Tubing HF Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Part Numbering System Example: HF-17FRX25/NM 3-56 Catalog 1654025 Dimensions are in millimeters Revised ...

Page 101

Heavy-Duty Tubing HRHF/HRNF/HRSR High-Ratio, Heat-Shrinkable Tubing Product Facts I Offers toughness and durability I Provides excellent insulation and abrasion protection I Is available in flame- retardant material. I Shrinks to fit (5.6: callouts meet the flame-retardant material requirements ...

Page 102

Heavy-Duty Tubing HRHF/HRNF/HRSR Product Dimensions For substitute HF for material required. Add FR to end of number for flame-retardant material. Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Cutting tolerance ...

Page 103

Heavy-Duty Tubing RHW Rugged, Heavy Wall, Adhesive-Lined, Polyolefin Heat-Shrinkable Tubing Product Facts I Withstands mechanical abuse for increased product reliability I Highly resistant to impact and abrasion I Provides high level of strain relief when installed on splices and joints ...

Page 104

Heavy-Duty Tubing RHW Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-60 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. ...

Page 105

Heavy-Duty Tubing RMW Medium Wall, Polyolefin Heat-Shrinkable Tubing Product Facts I Withstands mechanical abuse for increased product reliability I Highly resistant to impact and abrasion I Installation is fast and easy I Resistant to chemicals and moisture I Adhesive-lined version ...

Page 106

Heavy-Duty Tubing RMW Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-62 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. ...

Page 107

Heavy-Duty Tubing SST/SST-FR Self-Sealing, Heat-Shrinkable Tubing Product Facts I Thick adhesive liner forms an effective barrier against fluids and moisture I Thick-wall insulation, strain relief and abrasion protection I No need for greases, tape, or epoxy I Expansion ratios as ...

Page 108

Heavy-Duty Tubing SST/SST-FR Product Dimensions (inches) In place of asterisk substitute length of tubing to be ordered. For example, SST-11, as the third column indicates, comes in 6-, 9-,12- and 48-inch lengths 9-inch cut piece of SST tubing ...

Page 109

Special Purpose Tubing DR-25 Heat-Shrinkable, Flexible, Chemical and Abrasion Resistant Tubing Product Facts I Flame-retardant I System 25 tubing I Shrink ratio 2:1 Applications Specially formulated for optimum high temperature fluid resistance, and long term heat resistance. Resistant to aviation ...

Page 110

Special Purpose Tubing DR-25 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 3-66 Catalog 1654025 Dimensions ...

Page 111

Special Purpose Tubing ES Caps High-Shrink-Ratio, Adhesive-Lined, Semirigid Polyolefin Caps Product Facts I 4:1 shrink ratio allows a few sizes to cover a wide range of splice and component diameters I Mechanically tough jacket provides strain relief and abrasion protection ...

Page 112

Special Purpose Tubing ES Caps Product Dimensions ES Cap-No.1 ES Cap-No.2 ES Cap-No.3 Other cap lengths available upon request. Wall thickness will be less if cap recovery is restricted during shrinkage. Ordering Information 3-68 Catalog 1654025 Dimensions are in millimeters ...

Page 113

Special Purpose Tubing HCTE Helical Convolex Tubing with a High Crush Resistance Product Facts I Highly flame-retardant I Highly flexible and fluid resistant I Not heat-shrinkable I High crush resistance I System 300 conduit tubing Applications Used as a conduit ...

Page 114

Special Purpose Tubing HCTE Product Dimensions Ordering Information 3-70 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. (Continued) Inside Diameter Size Minimum 0187 4.60 [0.181] 0281 6.90 [0.273] ...

Page 115

Special Purpose Tubing HFT5000 Heat-Shrinkable Fabric Tubing Product Facts I Highly flexible woven fabric tubing I Polyethylene/polyester construction for excellent abrasion resistance I Halogen free I Heat-shrinkable to grip substrates tightly without additional fixing I 2:1 shrink ratio for easy ...

Page 116

Special Purpose Tubing HFT5000 Product Dimensions Standard Nonstandard High Volume Ordering Information 3-72 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. (Continued) Inside Diameter Size Minimum Expanded as ...

Page 117

Special Purpose Tubing MicroFit Small-Diameter, High-Shrink-Ratio Tubing Product Facts I Small diameter I High shrink ratio I Thin wall I Polyolefin and fluoropolymer materials Applications The MicroFit family of small- diameter, high-shrink-ratio tubing is ideal for electrical insulation, mechanical protection, ...

Page 118

Special Purpose Tubing MicroFit Product Dimensions MFT--No. 33- MFT--No. 65- Replace single asterisk with material type: MT1000, MT2000, or RW-175. Replace double asterisk with color-code number. Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information ...

Page 119

Special Purpose Tubing MT1000 Altera Medical-Grade, USP Class VI, High-Temperature, Semirigid, Fluoropolymer Tubing Product Facts I 2:1 shrink ratio I Tough, semirigid, very-thin-wall insulation I Excellent resistance to a variety of fluids I Optional inner adhesive lining in sizes 1/8" ...

Page 120

Special Purpose Tubing MT1000 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Nonstandard size; available by special order only. Ordering Information 3-76 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 121

Special Purpose Tubing MT2000 Altera Medical-Grade, USP Class VI, Lubricious, Thin-Wall, Polyolefin Tubing Product Facts I 2.5:1 shrink ratio I Lubricity comparable to FEP I Excellent electrical insulation properties I Can be manufactured with a very thin wall I Optional ...

Page 122

Special Purpose Tubing MT2000 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-78 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. ...

Page 123

Special Purpose Tubing MT3000 Altera Medical-Grade, USP Class VI, High-Temperature, Flexible, Fluoropolymer Tubing Product Facts I 2:1 shrink ratio I Tough, flexible, very-thin-wall insulation I Excellent resistance to a variety of fluids I USP Class VI material, no heavy metals ...

Page 124

Special Purpose Tubing MT3000 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Nonstandard size; available by special order only. Ordering Information 3-80 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 125

Special Purpose Tubing MT5000 Altera Medical-Grade, USP Class VI, Flexible, Polyolefin Tubing Product Facts I 2:1 shrink ratio I Flexibility; variety of colors I Excellent electrical insulation properties I Inner adhesive lining optional in sizes 1/8" and larger (MT5000A) I ...

Page 126

Special Purpose Tubing MT5000 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Nonstandard size; available by special order only. Ordering Information 3-82 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 127

Special Purpose Tubing NT Flexible, General Purpose Modified Elastomeric Tubing Product Facts I Remains flexible at temperatures as low as -55C [-67F] I Offers good resistance to abrasion and physical abuse while providing the flexibility and strain relief needed in ...

Page 128

Special Purpose Tubing NT Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-84 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. ...

Page 129

Special Purpose Tubing NT-MIL Flexible, Rugged, Modified Elastomeric Tubing Product Facts I Remains flexible at temperatures as low as -70°C [-94°F] without cracking I Withstands heat shock at 200°C [392°F] without dripping, flowing or cracking I Offers outstanding resistance to ...

Page 130

Special Purpose Tubing NT-MIL Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-86 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. ...

Page 131

Special Purpose Tubing NTFR Very Flexible, Rugged Neoprene Elastomer Tubing Product Facts I Remains flexible at low temperatures without cracking I Offers outstanding resistance to abrasion and physical abuse while providing the flexibility and strain relief needed for rugged applications ...

Page 132

Special Purpose Tubing NTFR Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-88 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. ...

Page 133

Special Purpose Tubing PD Caps Semirigid, Encapsulant-Lined, Polyolefin Caps Product Facts I 3:1 shrink ratio I Permanent or temporary way to terminate wires I Rapid, simple installation I Rugged protection against abrasion, vibration, and flexing I PD caps provide a ...

Page 134

Special Purpose Tubing PD Caps Product Dimensions See glossary for definition of barrel. Wall thickness will be less if recovery is restricted during shrinkage. Ordering Information 3-90 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. ...

Page 135

Special Purpose Tubing RayBlock 85 Heat-Shrinkable Water-Blocking System Product Facts I Environmentally seals wire bundles wires I Withstands temperature excursions to 105°C [221°F] I Provides excellent strain relief and reduces noise I Offers a low-profile installed ...

Page 136

Special Purpose Tubing RayBlock 85 Product Dimensions RayBlock 85 Kit 0102-A0 RayBlock 85 Kit 0203-A0 RayBlock 85 Kit 0504-A0 RayBlock 85 Kit 0405-A0 RayBlock 85 Kit 0107-A0 RayBlock 85 Kit 0510-A0 Ordering Information 3-92 Catalog 1654025 Dimensions are in millimeters ...

Page 137

Special Purpose Tubing RayBlock 105 Heat-Shrinkable Water-Blocking System Product Facts I Environmentally seals wire bundles wires I Withstands temperature excursions to 120°C [248°F] I Provides excellent strain relief and reduces noise I Offers a low-profile installed ...

Page 138

Special Purpose Tubing RayBlock 105 Product Dimensions RayBlock 105 Kit 0102-A0 RayBlock 105 Kit 0103-A0 RayBlock 105 Kit 0504-A0 RayBlock 105 Kit 0105-A0 RayBlock 105 Kit 0107-A0 RayBlock 105 Kit 0110-A0 Ordering Information 3-94 Catalog 1654025 Dimensions are in millimeters ...

Page 139

Special Purpose Tubing Rayflex Tubing PET and PFR Expandable, Braided, Polyester Sleeving Product Facts I Excellent abrasion and cut-through resistance I Lightweight I Flexible (even at low temperatures) I Fungus-proof I Not affected by most chemicals and solvents, non-hygroscopic I ...

Page 140

Special Purpose Tubing Rayflex Tubing Product Dimensions RAYFLEX PET expandable polyester braid RAYFLEX PFR flame-retardant, expandable polyester braid Ordering Information 3-96 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. ...

Page 141

Special Purpose Tubing Rayflex PETM Tubing Expandable, Braided, Polyester Sleeving Product Facts I Excellent abrasion and cut-through resistance I Lightweight construction with 0.22 [.009] fiber I Flexible (even at low temperatures) I Fungus-resistant I Resistant to most chemicals and solvents, ...

Page 142

Special Purpose Tubing Rayflex PETM Tubing Product Dimensions Ordering Information 3-98 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. (Continued) Nominal Size Range Size Minimum 3 [0.119] 1 ...

Page 143

Special Purpose Tubing Rayrim Edging Material Commercial Protective, Self-Adhering, Edging Material Product Facts I Flexible to allow for protection of curved edges Applications Raychem Rayrim edging material is an extruded strip internally coated with a heat activated adhesive, so that ...

Page 144

Special Purpose Tubing Rayrim Edging Material Product Dimensions Application range Ordering Information 3-100 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. (Continued) D Adhesive Size A (maximum) B ...

Page 145

Special Purpose Tubing RNF-150 High-Performance, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts I 2:1 shrink ratio I Approximately 40 percent thinner walls than most general purpose polyolefin tubings I High flame-resistance I Excellent physical and electrical properties after exposure to many ...

Page 146

Special Purpose Tubing RNF-150 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-102 Catalog ...

Page 147

Special Purpose Tubing RT-375 Clear, Flame-Resistant, Flexible, Fluoropolymer Tubing Product Facts I 2:1 shrink ratio I Exceptional clarity and clarity stability I Toughness, chemical resistance, and high-temperature performance I High flame-resistance I Approximately 40 percent thinner walls than most general ...

Page 148

Special Purpose Tubing RT-375 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-104 Catalog ...

Page 149

Special Purpose Tubing RT555 Fluid-Resistant, Chemical- Resistant, Crosslinked Fluoropolymer Tubing with Extended Temperature Range Product Facts I Resistance to high temperatures, solvents, corrosive chemicals, and radiation I Extreme resistance to hydrocarbons I Low outgassing (successfully tested for NASA outgassing requirements) ...

Page 150

Special Purpose Tubing RT555 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-106 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. ...

Page 151

Special Purpose Tubing RW-175 High temperature, Chemical-Resistant, Polyvinylidene Fluoride Tubing Product Facts I 2:1 shrink ratio I Tough, semirigid, very-thin- wall insulation I High flame-resistance, meeting the requirements of AMS-DTL-23053, Test C, with UL and CSA VW-1 rating I High-temperature ...

Page 152

Special Purpose Tubing RW-175 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-108 Catalog ...

Page 153

Special Purpose Tubing SFR Very Flexible, Flame-Retardant, Silicone Elastomer Tubing Product Facts I Outstanding low-temperature flexibility I Resistance to hydraulic fluids, fuel, and lubricating oil I Very good ablative characteristics: when exposed to flame, surface turns to insulative char or ...

Page 154

Special Purpose Tubing SFR Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-110 Catalog ...

Page 155

Special Purpose Tubing SRFR Highly Flexible, Silicone Rubber Tubing Product Facts I Highly flame-retardant I Extremely flexible at high and low temperatures I Shrink ratio 1.5:1 minimum except sizes 4/2.9 and 29/20 Applications Highly flexible and resistant to high and ...

Page 156

Special Purpose Tubing SRFR Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information 3-112 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. ...

Page 157

Special Purpose Tubing TFE and TFE-R High-Temperature, Chemically Inert, Modified Tubing made with Teflon ® Fluoropolymer Product Facts I Shrink ratio: 1.8:1 (TFE) 3.2:1 (TFE-R) I High flame-resistance I Excellent chemical resistance Applications Designed to provide insulation and mechanical protection ...

Page 158

Special Purpose Tubing TFE and TFE-R Product Dimensions (millimeters) Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering ...

Page 159

Special Purpose Tubing Viton /Viton ® Heat-Shrinkable, Chemical-Resistant, High-Temperature Tubing Product Facts I High resistance to impact and abrasion I Resistance to a wide variety of fuels, lubricants, acids, and solvents at elevated temperatures I Flexibility at low temperatures without ...

Page 160

Special Purpose Tubing Viton Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. VITON is ...

Page 161

Special Purpose Tubing XFFR Halogen-Free, Flame-Retardant, Heat-Shrinkable Tubing Product Facts I Emits minimal amounts of toxic or acid gases during combustion I Meets performance requirements of MIL-C-24640 and MIL-C-24643 cable jackets I Resists moisture, fungus, and weathering I Available in ...

Page 162

Special Purpose Tubing XFFR Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Part Numbering System XFFR - adhesive. 3-118 Catalog 1654025 Dimensions are in millimeters Revised ...

Page 163

Special Purpose Tubing ZH-100 Flexible, Thin-Wall, Low- Fire-Hazard Tubing Product Facts I 2:1 shrink ratio I Low smoke emissions I Flexible, flame-retardant I No added halogens I Low evolution of acid gases Applications ZH-100 is a flexible, thin-wall, heat-shrinkable tubing ...

Page 164

Special Purpose Tubing ZH-100 Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to MIL, Def Stan and BS add -MS, -DS or -BS to ordering description. 3-120 Catalog ...

Page 165

Special Purpose Tubing ZHTM Heat-Shrinkable, Flexible Tubing with Low Toxicity for Fire Safety Applications Product Facts I 2:1 shrink ratio I Low smoke emission I System 100 tubing Applications A flexible, thick-wall, heat- shrinkable tubing to be used in conjunction ...

Page 166

Special Purpose Tubing ZHTM Product Dimensions Wall thickness will be less if tubing recovery is restricted during shrinkage. Ordering Information Europe only. For supply to Def Stan and BS add -DS or -BS to ordering description. 3-122 Catalog 1654025 Dimensions ...

Page 167

... Note: Users should independently evaluate the suitability of the 462A421 to 424 product for their application. 562A011 to 067 Before ordering, check with QFT Tyco Electronics for most SSB current data. Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www ...

Page 168

Molded Parts Table of Contents Accessories 202W302 to 342 400W242 CES RayOLOn Kits shrinkHOoP XL Products Overview Raychem heat-shrinkable molded parts, with adhesive coating, form a watertight seal, protecting cables and equipment from corrosion and mechanical abuse while providing excellent ...

Page 169

... Many other optional fea- tures are available, such as molding ports and drain holes. For other modifica- tions and custom shapes, please contact Tyco Electronics. Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U ...

Page 170

Molded Parts General Information Breakout Boots Heavy-duty breakouts provide mechanical strain relief and environmental sealing for power cables where the cable jacket is cut back and conductors broken out. These boots are used widely in ship building and meet the ...

Page 171

Molded Parts Selection Tables Boots Application Lipped boots for use with a circular adapter Nonlipped boots for use directly on a circular connector Low-profile lipped boots for use with a circular adapter Lipped boots for use with a circular adapter ...

Page 172

Molded Parts Selection Tables Transitions Application Family Description Breakout Boots SSB 6S, 85 301A011 to 048 "T" Transitions 301A511 to 514 322A112 to 158 45° Transitions 342A012 to 058 30° Transitions 362A014 to 114 381A301 to 304 Y ...

Page 173

Molded Parts Part Numbering System See section 5 for details on adhesives. See page 4-24 for details on materials. Catalog 1654025 Dimensions are in millimeters Revised 12-04 ...

Page 174

Molded Parts Visual Selection Guide Boots: Circular Connectors Lipped Lipped Boots for Use With an Adapter As supplied After recovery As supplied After recovery As supplied After recovery 4-8 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches ...

Page 175

Molded Parts Visual Selection Guide Boots: Circular Connectors Nonlipped Nonlipped Boots for Direct Attachment on Connectors As supplied After recovery 202A011 through 096 As supplied After recovery 202A915 As supplied After recovery 203A211 As supplied After recovery 204A411 Catalog ...

Page 176

Molded Parts Visual Selection Guide Boots: Circular Connectors Nonlipped (Continued) Nonlipped Boots for Direct Attachment on Connectors As supplied After recovery As supplied After recovery As supplied After recovery Boots: Circular ConnectorsSlim-Line As supplied After recovery 4-10 Catalog 1654025 ...

Page 177

Molded Parts Visual Selection Guide Boots: Rectangular Connectors As supplied After recovery 211A012 As supplied After recovery 214A511 thru 552 As supplied After recovery 214B713 As supplied After recovery 234A611 through 671 Catalog 1654025 Dimensions are in millimeters Revised 12-04 ...

Page 178

Molded Parts Visual Selection Guide Transitions: Bulbous As supplied After recovery 301A011 through 048 302A012 through 037 As supplied After recovery As supplied After recovery As supplied After recovery 342A112 through 138 4-12 Catalog 1654025 Dimensions are in millimeters Revised ...

Page 179

Molded Parts Visual Selection Guide Transitions: Bulbous (Continued) As supplied After recovery 363A018 and 020 As supplied After recovery 403A123 through 155 As supplied After recovery 422A616 As supplied After recovery 453A017 Catalog 1654025 Dimensions are in millimeters Revised 12-04 ...

Page 180

Molded Parts Visual Selection Guide Transitions: Bulbous (Continued) As supplied After recovery As supplied After recovery 562A011 through 067 As supplied After recovery Transitions: Slim-Line As supplied After recovery 301A511 through 514 381A301 through 304 462A421 through 424 4-14 Catalog ...

Page 181

Molded Parts Visual Selection Guide Covers As supplied After recovery 102A911 As supplied After recovery 102A992 As supplied After recovery 220A012 through 023 As supplied After recovery 302A734 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise ...

Page 182

Molded Parts Visual Selection Guide Covers (Continued) As supplied After recovery As supplied After recovery Sleeves As supplied After recovery As supplied After recovery As supplied After recovery 4-16 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless ...

Page 183

Molded Parts Visual Selection Guide Caps As supplied After recovery 101A011 thru 094 Miscellaneous 204A711 and 002A011 Riser and Plug (Not heat-shrinkable) Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are ...

Page 184

Molded Parts Visual Selection Guide Selected Molded Shapes Families As supplied After recovery As supplied After recovery 4-18 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com are U.S. equivalents. (Continued) 202A111 ...

Page 185

Molded Parts Visual Selection Guide Selected Molded Shapes Families (Continued) As supplied After recovery 202A212 through 264 As supplied After recovery 202D921 through 963 As supplied After recovery 207W213 through 264 As supplied After recovery 222A111 through 196 Catalog 1654025 ...

Page 186

Molded Parts Visual Selection Guide Selected Molded Shapes Families (Continued) As supplied After recovery As supplied After recovery As supplied After recovery 4-20 Catalog 1654025 Dimensions are in millimeters Revised 12-04 and inches unless otherwise specified. Values in brackets www.tycoelectronics.com ...

Page 187

Molded Parts Boot Adapter Selection Tables Table 1. Boots Material Boot Part Dash Type No. Number 202C611 202C621 50, 51 202C632 12.70-25.40 [.50-1.00] 71 202C642 17.53-35.05 [.69-1.38] 202C653 22.35-44.20 [.88-1.74] Uni-boot 202C663 22.86-55.63 [.90-2.19] 202G621 202G632 12.70-25.40 [.50-1.00] 55 202G642 ...

Page 188

Molded Parts Boot Adapter Selection Tables Table 1. Boots (Continued) Material Boot Part Dash Type No. Number 202D211 202D221 202D232 202D242 202D253 Low-profile, 3,4,25 Straight 202D263 202D274 202D285 202D296 202D299 222D211 222D221 222D232 222D242 Low-profile, 222D253 3,4,25 90° 222D263 222D274 ...

Page 189

Molded Parts Boot Adapter Selection Tables Table 2. Shims Part No. 202C611 202C621 202C632 202C632 202C632 202C642 202C642 202C642 202C653 202C653 202C658 202C663 202D211/202F211 222D211/222F211 202D221/202F221 222D221/222F221 202D221/202F221 222D221/222F221 202D232/202F232 222D232/222F232 202D2421202F242 222D242/222F242 202D253/202F253 222D253/222F253 202D263/202F263 222D263/222F263 202D274/202F274 222D274/222F274 222D274/222F274 ...

Page 190

... Materials Material Selection Table Applications Tyco Electronics offers Raychem products in a variety of materials to enable designers and material specifiers to obtain optimum performance. Material A general purpose, heat-shrinkable semi rigid and flame retarded polyolefin molding compound with good resistance to fluids and heat. -3 molded parts are ideal for use in applications where toughness -3 Molded Part Material combined with resistance to occasional exposure to fluids or heat is required ...

Page 191

Materials -3 Semi-Rigid Modified Polyolefin Product Facts I Heat-shrinkable I Semi-Rigid I Flame Retardant I Good resistance to fluids and heat Applications Raychem molded parts in -3 material are designed for use in general harnessing applications where toughness is required ...

Page 192

Materials -3 Specifications/Approvals Product Characteristics Tensile strength Ultimate elongation Physical 2% secant modulus Specific gravity Heat aging for 168 h at 175°C [347°F] Heat shock for 225°C [437°F] Thermal Low-temperature flex at -55°C [-67°F] Flammability Electrical Electric ...

Page 193

Materials -4 Flexible Polyolefin Product Facts I Heat-shrinkable I Flexible I Flame Retardant I Good resistance to fluids and heat Applications Raychem molded parts in -4 material are designed for use in general harnessing applications where toughness is required and ...

Page 194

Materials -4 Specifications/Approvals Product Characteristics Tensile strength Physical Ultimate elongation Specific gravity Heat aging for 168 h at 175°C [347°F] Heat shock for 225°C [437°F] Thermal Low-temperature flex at -55°C [-67°F] Flammability (burn time) Electrical Dielectric strength ...

Page 195

Materials -12 Modified Fluoroelastomer Product Facts I Heat-shrinkable, flexible, fluid-resistant modified fluoro-elastomer I Excellent resistance to long- term fuel immersion Applications Raychem -12 molded parts with Viton are designed to be used in conjunction with tubing made from Viton elastomers ...

Page 196

Materials -12 Specifications/Approvals Product Characteristics Tensile strength Ultimate elongation Physical 2% secant modulus Specific gravity Heat aging for 168 h at 250°C [482°F] Heat shock for 300°C [572°F] Thermal Low temperature flex at -55°C [-67°F] Flammability (burn ...

Page 197

Materials -25 Fluid-Resistant Modified Elastomer Product Facts I Heat-shrinkable, semi-rigid, chemical- and abrasion- resistant molded shapes I Excellent resistance to high- temperature fluids I Resistance to long-term exposure at elevated temperatures Applications Raychem heat-shrinkable molded parts in -25 material are ...

Page 198

Materials -25 Specifications/Approvals Product Characteristics Tensile strength Physical Ultimate elongation Specific gravity Heat aging for 168 h at 150°C [302°F Heat shock for 225°C [437°F] Thermal Low-temperature flex for -70°C [-94°F] Flammability (burn time) ...

Page 199

Materials -25S Fluid-Resistant Screened Elastomer Product Facts I Fuel and heat resistance I RFI, EMI protection Applications Rayaten screened molded parts in -25S material are designed for use with FDR-25 or DR-25 jacketed screened multiconductor cable and S1125 adhesive to ...

Page 200

Materials -25S Specifications/Approvals Product Characteristics Initial values Heat shock (1 200°C [392°F]) Thermal Heat aging (168 h at 160°C [320°F]) 3 thermal cycles of -75°C to 150°C [-103°F to 302°F] Immersion in the following fluids for 24 h: ...

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