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TM-638019700 Datasheet

Download or read online MOLEX TM-638019700 Hand Held Pull Tester Instruction Manual pdf datasheet.



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Doc. No: TM-638019700
Release Date: 02-21-12
Revision: A
Revision Date: 02-21-12
Hand Held Pull Tester
Instruction Manual
Order No. 63801-9700
UNCONTROLLED COPY
Page 1 of 13

Summary of Contents

Page 1

... Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 Hand Held Pull Tester Instruction Manual Order No. 63801-9700 UNCONTROLLED COPY Page ...

Page 2

... Never use this machine without safety devices that are intended to prevent hands from remaining in the tool. Failure to observe this warning could result in severe injury or death. Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 Safety Warnings and Information Read and understand all of the instructions and safety information in this manual before operating or servicing this tool ...

Page 3

... Person to contact such as (name, title, e-mail, and telephone number) 3. Hand held pull tester number (638019700) 4. Urgency of request 5. Nature of problem 6. Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 Tooling Technical Assistance Molex Application Tooling Group 2200 Wellington Court Lisle, IL 60532, USA Tel: 1 (630) 969-4550 Fax:1 (630) 505-0049 Visit our Web site at http://www ...

Page 4

... Principal Mechanical Parts of the Hand Held Pull Tester ... 7 2.2 Set-Up ... 8 2.3 Charging... 8 2.4 Operation ... 8 2.5 Functional (R-Cal) Check ... 10 2.6 Service ... 11 Section 3 ... 12 Maintenance ... 12 3.1 Spare Parts ... 12 3.2 Maintenance ... 12 3.3 Warranty... 12 Section 4 ... 13 Parts List and Assembly ... 13 4.1 Parts List ... 13 4.2 Assembly... 13 Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 Table of Contents UNCONTROLLED COPY Page ...

Page 5

... AWG or 5. most cases complete system, contained in a protective carrying case with contoured pockets for the meter case, the hand-held test fixture, battery charger and plug adapters. The pull force unit is user selectable to display pounds, kilograms, or newtons. any time during use by performing a simple R-Cal test. Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 ...

Page 6

... Hand Held Pull Tester (Order No. 63801-9700) Grip Assembly Power Pack Plug Adapters TM-638019700 Operation Manual 1.5 Tools The following tools are recommended for setup and adjustments to the pull tester: 1. Standard 9/64 hex wrench 2. Standard 11/32 or adjustable wrench Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21- ...

Page 7

... Set-up and Operation 2.1 Principal Mechanical Parts of the Hand Held Pull Tester LUG TERMINAL CLAMP DISPLAY Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 Section 2 OPTIONAL TERMINAL GRIP HAND-HELD TESTER PORTABLE TENSILE TESTER Figure 2-1 UNCONTROLLED COPY POWER PACK MUTI-PLUG-IN POWER PACK Page ...

Page 8

... Turn the meter on and the display will illuminate indicating that the unit is operational. 5. Allow 15 minutes warm-up prior to operating the unit. 6. Select the desired units for testing (lbs, kg, N) using the selector switch on the front of the meter box. See Figure 2-7. Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 ...

Page 9

... See Figure 2-3. 3. Release the cam shaft button. 4. For best results, wrap the wire at least one full clockwise turn around the cam shaft. See Figure 2-6. Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 PUSH IN ...

Page 10

... The functional check is executed using the R-Cal switch built into the control box. The R-Cal switch is located on the back of this unit, and its R-Cal value is on the sticker applied to the bottom of the unit. R-CAL SWITCH Figure 2.8 Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 WRAP WIRE CLOCKWISE ...

Page 11

... If any of the procedures in steps 6-7 do not produce the expected results, the unit should be returned to Molex for repair and recalibration. 2.6 Service Calibration services for the hand held pull tester is available through Molex. Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 UNCONTROLLED COPY ...

Page 12

... Should such a defect occur, we will repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused, or damaged tools. This tool is designed for hand use only. Any clamping, fixturing, or use of handle extensions voids this warranty. Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A ...

Page 13

... Available from an industrial supply company such as MSC (1-800-645-7270). 4.2 Assembly Doc. No: TM-638019700 Release Date: 02-21-12 Revision: A Revision Date: 02-21-12 Section 4 Hand Held Pull Tester 63801-9700 Eng No. Description Terminal Grip Assembly Power Pack Hardware NA NA #8- 1/2 SHCS ...

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